Dewatering Systems
GEOTUBE® Dewatering Tubes
GEOTUBE® dewatering tubes by Solmax - separating solids from sludge, tailings and dredge spoil with up to 90% volume reduction and no mechanical plant. Supplied under authorisation across Africa.
Overview
GEOTUBE® Dewatering Tubes by Solmax are large geotextile containers that dewater high-moisture waste streams by simple filtration. Slurry is pumped in, polymer is dosed to bind fine particles, and filtrate drains through the engineered fabric walls while solids are retained inside as a consolidating filter cake. No belts, gears, presses or moving parts are involved. Geosynthetics Africa supplies GEOTUBE® systems under authorisation across the African continent.
Volume reductions of up to 90% are achievable depending on material and conditions, with solids retention above 99%. Consolidation continues after filling as water is drawn out by capillary action, and tubes can be refilled in cycles as the contents settle - so a single unit handles far more material than its nominal capacity suggests.
Units are fabricated from high-strength woven geotextile and specified by circumference and length rather than by fixed product sizes. Documented installations range from 4.4 m to 36.6 m circumference with lengths from 27 m to 61 m, sized to the slurry volume, pump capacity and available pad area. Wicking yarn variants create internal suction for clay- and silt-rich materials, producing drier final solids and faster filter cake formation than conventional tubes.
Applications span dredging and marine sediment, mine tailings and process residues, fly ash and power generation by-products, municipal and industrial wastewater sludge, pulp and paper waste, and agricultural and aquaculture waste streams. Tubes can be stacked to optimise footprint, deployed in roll-off boxes for mobile operations, or capped in place when dewatering is complete.
Correct sizing depends on how the specific slurry behaves. Rapid Dewatering Testing establishes polymer type and dosage, and a Geotube Dewatering Test confirms achievable solids concentration before committing to a full-scale design. Geosynthetics Africa provides both, along with pad design, polymer supply and installation support.
- MaterialHigh-tenacity woven polypropylene; polyester on selected grades
- StructureWoven geotextile tube, circumferentially seamed, with spaced filling ports
- ColourBlack / natural (fabric dependent)
- StandardISO 9001; fabric tested to ASTM D4595, D4884, D4751, D4491, D5261, D4355
- Roll WidthUpto 36m circumference
- Roll LengthUpto 60 m typical (custom fabricated)
Typical Properties
| Property | Test Method | GT500 | GT1000M |
|---|---|---|---|
| Net bentonite content | - | Custom Woven PP | Custom Woven PP |
| Tensile Strength MD | ASTM D4595 | 78.8 kN/m | 175.0 kN/m |
| Tensile Strength CMD | ASTM D4595 | 109.4 kN/m | 175.0 kN/m |
| Tensile Elongation MD/CMD | ASTM D4595 | 20% max / 20% max | 20% max / 20% max |
| Factory Seam Strength | ASTM D4884 | 70.0 kN/m | 88.0 kN/m |
| Apparent Opening Size (AOS) | ASTM D4751 | 0.43 mm (No. 40 Sieve) | 0.60 mm (No. 30 Sieve) |
| Water Flow Rate | ASTM D4491 | 813 l/m2/min | 815 l/m2/min |
| Mass per Unit Area | ASTM D5261 | 585 g/m2 | 1,119 g/m2 |
| UV Resistance | ASTM D4355 | 80% strength retained after 500 hrs | 85% strength retained after 500 hrs |
Note: The above specifications represent the product family properties. Please refer to the product datasheet for individual SKU values.
Typical Applications
View all applicationsMining Tailings and Slurry Management
GEOTUBE® containers manage mine tailings, coal sludge, and settling pond sediments cost-effectively. Custom-sized units fit between existing structures and can be stacked to maximise capacity within a constrained footprint. Dewatered tailings can be stored in place, used structurally to raise berms, or removed once consolidation is complete — all without expensive dredging or mechanical dewatering equipment.
Dredging and Harbour Sediment Dewatering
GEOTUBE® is the proven solution for dewatering dredged sediment from harbours, rivers, canals, and dams. Large-format units handle the high volumes generated by capital and maintenance dredging programmes. Marine and underwater container variants allow dewatering to be conducted at or very near the dredging site, significantly reducing transport and disposal costs.
Municipal and Industrial Wastewater Treatment
GEOTUBE® simplifies sludge dewatering at sewage treatment works and industrial wastewater facilities, increasing effective drying bed capacity and providing a low-maintenance alternative to belt presses and centrifuges. After flocculant treatment, sludge is pumped into the container where solids are retained and water seeps through the fabric. The process is repeated until the unit reaches capacity, with no mechanical components to operate or maintain.
Water Resource Management and Reclamation
On mining sites where water is a limited and valuable resource, GEOTUBE® technology combined with polymer conditioning releases clean process water from suspended solids the moment they enter the tube. The resulting filtrate is typically of sufficient quality to be recirculated directly into mine processing operations, reducing freshwater demand and supporting closed-loop water management systems.cilities.
Precious Metals Recovery
GEOTUBE® dewatering technology is suited to recovering precious metals from barren and pregnant solution ponds in heap leach operations. By capturing and containing dewatered slurries that still hold gold, silver, or other valuable metals, the cost of treating mine waste can be offset and converted into a recoverable income stream. The system has been successfully applied at gold and silver mines in North America and Australia.
Compatible Systems
View all systemsGEOTUBE® Dewatering Containers
Standard large-format dewatering containers custom fabricated in GT500 or GT1000M fabric to project-specific circumference and length. Filled hydraulically via patented Eyeport inlet fittings. Suited to mining tailings, dredged sediment, industrial wastewater, and large-volume sludge management. Suitable for permanent in-place containment or cut-open solids removal.
GEOTUBE® GT500 Dewatering Bag (1m x 1m)
Compact 1m x 1m x 1m dewatering bag in GT500 woven polypropylene fabric. Available with open top or closed top with fill port sleeve. Tensile strength 72 kN/m (MD) and 95 kN/m (CMD), seam strength 65 kN/m, opening size O90 of 250 microns, and water permeability of 30 l/s/m2. Suited to small-volume dewatering, sampling applications, and stormwater sediment management.
GEOTUBE® Mobile Dewatering System (MDS)
Prefabricated GEOTUBE® units fitted into standard roll-off box containers with volumes from 9.8 to 23 m3 depending on container size. Completely prefabricated and ready for use - unroll and connect to fill line. Once filled, the entire system can be transported to a landfill or disposal facility. Suited to operations requiring mobile dewatering capacity across multiple site locations.
GEOTUBE® Marine and Underwater Containers
Specialised GEOTUBE® units for underwater installation using steel frames, suited to nearshore dredging, harbour sediment management, and marine containment where land-based deployment is not available. Units are lowered to the waterbody floor in the frame before hydraulic filling begins.
Installation Guidance
Standard Method Statement
GEOTUBE® Dewatering Containers, Installation Overview - Prepare a level containment area capable of supporting the filled weight of the GEOTUBE® unit. The base should be lined with an impermeable geomembrane to capture and direct effluent to a collection point, with a drainage layer of nonwoven geotextile and aggregate placed beneath the tube to allow filtrate to drain freely. Unroll the GEOTUBE® container in position with all Eyeport inlet and vent fittings orientated upward. Connect pump supply lines and confirm all fittings and discharge routing before filling begins. Conduct a Jar Test prior to the first fill cycle to confirm polymer type, dosage, and slurry compatibility. Fill at a controlled rate to avoid overpressurising the fabric. Allow dewatering to occur passively between fill cycles. Refill progressively until maximum solids volume is reached. For underwater applications, lower the GEOTUBE® unit in its steel frame to the waterbody floor before filling begins.
GEOTUBE® GT500 Dewatering Bag, Installation Overview - Position the GT500 dewatering bag on a stable, drained surface with the fill opening accessible for connection to the slurry feed. For closed-top units, connect the fill port sleeve to the pump or gravity feed line. Support the filled weight of the bag on a frame or pallet as specified. Do not use the positioning belts to lift the filled bag. Bags should not be overfilled beyond the designed fill volume. Allow full drainage before handling. Dispose of filled bags in accordance with the waste classification of the retained solids.
Quality Assurance & Testing
Field QA/QC Checklist
- Material Conformance: Fabric certificates checked for tensile strength, seam strength (ASTM D4884) and opening size; dewatering performance confirmed by a hanging bag (ASTM D7701) or GDT test (ASTM D7880) with the actual sludge and polymer.
- Laydown Area: Area levelled and lined with a drainage layer and, where required, a geomembrane to collect filtrate.
- Filling: Fill ports connected; fill height monitored against the manufacturer's maximum; flocculant dose controlled.
- Filtrate Monitoring: Filtrate clarity and solids monitored; tubes inspected for seam or fabric distress during filling.
Manufacturing Standards
- ASTM D7880 geotextile dewatering test (GDT)
- ASTM D7701 hanging bag test
- ASTM D4884 seam strength
- Manufacturer filling guide
- ISO 9001; fabric tested to ASTM D4595, D4884, D4751, D4491, D5261, D4355
Documents
Product Selection Guide
Compare performance properties across the entire category hierarchy before specifying.
Installation & Method Statement
Standard deployment procedures, installation specifications, and field application method statements.
QA/QC Site Checklist
Field quality control procedures, inspection checklists, and testing standards to verify installation integrity.
Technical Data Sheet (TDS)
Guaranteed minimum average roll values (MARV) and material testing properties.
Chemical Resistance / Accessories Guide
Chemical compatibility matrix and list of auxiliary materials needed for installation.
Projects Using GEOTUBE® Dewatering Tubes
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