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Dewatering Systems

GEOTUBE® Dewatering Tubes

GEOTUBE® dewatering tubes by Solmax - separating solids from sludge, tailings and dredge spoil with up to 90% volume reduction and no mechanical plant. Supplied under authorisation across Africa.

Up to 90% volume reduction of slurry material, turning high-cost liquid waste into consolidated solids that are easy and affordable to handle, transport, and dispose of
Over 99% solids capture with clear filtrate typically suitable for recirculation back into the process - reducing freshwater demand and treatment costs
No belts, gears, filters, or mechanical components - fewer breakdowns, less maintenance, and lower operating cost than centrifuges, belt presses, or filter presses
Custom fabricated to any project footprint - from compact 1m x 1m dewatering bags to industrial containers with circumferences up to 36.6 m and lengths exceeding 57 m
Patented circumferential seaming and patented Eyeport inlet fittings engineered for the extreme hoop stresses generated during large-diameter hydraulic filling

Overview

GEOTUBE® Dewatering Tubes by Solmax are large geotextile containers that dewater high-moisture waste streams by simple filtration. Slurry is pumped in, polymer is dosed to bind fine particles, and filtrate drains through the engineered fabric walls while solids are retained inside as a consolidating filter cake. No belts, gears, presses or moving parts are involved. Geosynthetics Africa supplies GEOTUBE® systems under authorisation across the African continent.

Volume reductions of up to 90% are achievable depending on material and conditions, with solids retention above 99%. Consolidation continues after filling as water is drawn out by capillary action, and tubes can be refilled in cycles as the contents settle - so a single unit handles far more material than its nominal capacity suggests.

Units are fabricated from high-strength woven geotextile and specified by circumference and length rather than by fixed product sizes. Documented installations range from 4.4 m to 36.6 m circumference with lengths from 27 m to 61 m, sized to the slurry volume, pump capacity and available pad area. Wicking yarn variants create internal suction for clay- and silt-rich materials, producing drier final solids and faster filter cake formation than conventional tubes.

Applications span dredging and marine sediment, mine tailings and process residues, fly ash and power generation by-products, municipal and industrial wastewater sludge, pulp and paper waste, and agricultural and aquaculture waste streams. Tubes can be stacked to optimise footprint, deployed in roll-off boxes for mobile operations, or capped in place when dewatering is complete.

Correct sizing depends on how the specific slurry behaves. Rapid Dewatering Testing establishes polymer type and dosage, and a Geotube Dewatering Test confirms achievable solids concentration before committing to a full-scale design. Geosynthetics Africa provides both, along with pad design, polymer supply and installation support.

  • MaterialHigh-tenacity woven polypropylene; polyester on selected grades
  • StructureWoven geotextile tube, circumferentially seamed, with spaced filling ports
  • ColourBlack / natural (fabric dependent)
  • StandardISO 9001; fabric tested to ASTM D4595, D4884, D4751, D4491, D5261, D4355
  • Roll WidthUpto 36m circumference
  • Roll LengthUpto 60 m typical (custom fabricated)

Typical Properties

PropertyTest MethodGT500GT1000M
Net bentonite content-Custom Woven PPCustom Woven PP
Tensile Strength MDASTM D459578.8 kN/m175.0 kN/m
Tensile Strength CMDASTM D4595109.4 kN/m175.0 kN/m
Tensile Elongation MD/CMDASTM D459520% max / 20% max20% max / 20% max
Factory Seam StrengthASTM D488470.0 kN/m88.0 kN/m
Apparent Opening Size (AOS)ASTM D47510.43 mm (No. 40 Sieve)0.60 mm (No. 30 Sieve)
Water Flow RateASTM D4491813 l/m2/min815 l/m2/min
Mass per Unit AreaASTM D5261585 g/m21,119 g/m2
UV ResistanceASTM D435580% strength retained after 500 hrs85% strength retained after 500 hrs

Note: The above specifications represent the product family properties. Please refer to the product datasheet for individual SKU values.

Typical Applications

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Mining Tailings and Slurry Management

GEOTUBE® containers manage mine tailings, coal sludge, and settling pond sediments cost-effectively. Custom-sized units fit between existing structures and can be stacked to maximise capacity within a constrained footprint. Dewatered tailings can be stored in place, used structurally to raise berms, or removed once consolidation is complete — all without expensive dredging or mechanical dewatering equipment.

Dredging and Harbour Sediment Dewatering

GEOTUBE® is the proven solution for dewatering dredged sediment from harbours, rivers, canals, and dams. Large-format units handle the high volumes generated by capital and maintenance dredging programmes. Marine and underwater container variants allow dewatering to be conducted at or very near the dredging site, significantly reducing transport and disposal costs.

Municipal and Industrial Wastewater Treatment

GEOTUBE® simplifies sludge dewatering at sewage treatment works and industrial wastewater facilities, increasing effective drying bed capacity and providing a low-maintenance alternative to belt presses and centrifuges. After flocculant treatment, sludge is pumped into the container where solids are retained and water seeps through the fabric. The process is repeated until the unit reaches capacity, with no mechanical components to operate or maintain.

Water Resource Management and Reclamation

On mining sites where water is a limited and valuable resource, GEOTUBE® technology combined with polymer conditioning releases clean process water from suspended solids the moment they enter the tube. The resulting filtrate is typically of sufficient quality to be recirculated directly into mine processing operations, reducing freshwater demand and supporting closed-loop water management systems.cilities.

Precious Metals Recovery

GEOTUBE® dewatering technology is suited to recovering precious metals from barren and pregnant solution ponds in heap leach operations. By capturing and containing dewatered slurries that still hold gold, silver, or other valuable metals, the cost of treating mine waste can be offset and converted into a recoverable income stream. The system has been successfully applied at gold and silver mines in North America and Australia.

Compatible Systems

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GEOTUBE® Dewatering Containers

Standard large-format dewatering containers custom fabricated in GT500 or GT1000M fabric to project-specific circumference and length. Filled hydraulically via patented Eyeport inlet fittings. Suited to mining tailings, dredged sediment, industrial wastewater, and large-volume sludge management. Suitable for permanent in-place containment or cut-open solids removal.

GEOTUBE® GT500 Dewatering Bag (1m x 1m)

Compact 1m x 1m x 1m dewatering bag in GT500 woven polypropylene fabric. Available with open top or closed top with fill port sleeve. Tensile strength 72 kN/m (MD) and 95 kN/m (CMD), seam strength 65 kN/m, opening size O90 of 250 microns, and water permeability of 30 l/s/m2. Suited to small-volume dewatering, sampling applications, and stormwater sediment management.

GEOTUBE® Mobile Dewatering System (MDS)

Prefabricated GEOTUBE® units fitted into standard roll-off box containers with volumes from 9.8 to 23 m3 depending on container size. Completely prefabricated and ready for use - unroll and connect to fill line. Once filled, the entire system can be transported to a landfill or disposal facility. Suited to operations requiring mobile dewatering capacity across multiple site locations.

GEOTUBE® Marine and Underwater Containers

Specialised GEOTUBE® units for underwater installation using steel frames, suited to nearshore dredging, harbour sediment management, and marine containment where land-based deployment is not available. Units are lowered to the waterbody floor in the frame before hydraulic filling begins.

Installation Guidance

Standard Method Statement

GEOTUBE® Dewatering Containers, Installation Overview - Prepare a level containment area capable of supporting the filled weight of the GEOTUBE® unit. The base should be lined with an impermeable geomembrane to capture and direct effluent to a collection point, with a drainage layer of nonwoven geotextile and aggregate placed beneath the tube to allow filtrate to drain freely. Unroll the GEOTUBE® container in position with all Eyeport inlet and vent fittings orientated upward. Connect pump supply lines and confirm all fittings and discharge routing before filling begins. Conduct a Jar Test prior to the first fill cycle to confirm polymer type, dosage, and slurry compatibility. Fill at a controlled rate to avoid overpressurising the fabric. Allow dewatering to occur passively between fill cycles. Refill progressively until maximum solids volume is reached. For underwater applications, lower the GEOTUBE® unit in its steel frame to the waterbody floor before filling begins.

GEOTUBE® GT500 Dewatering Bag, Installation Overview - Position the GT500 dewatering bag on a stable, drained surface with the fill opening accessible for connection to the slurry feed. For closed-top units, connect the fill port sleeve to the pump or gravity feed line. Support the filled weight of the bag on a frame or pallet as specified. Do not use the positioning belts to lift the filled bag. Bags should not be overfilled beyond the designed fill volume. Allow full drainage before handling. Dispose of filled bags in accordance with the waste classification of the retained solids.

Quality Assurance & Testing

Field QA/QC Checklist

  • Material Conformance: Fabric certificates checked for tensile strength, seam strength (ASTM D4884) and opening size; dewatering performance confirmed by a hanging bag (ASTM D7701) or GDT test (ASTM D7880) with the actual sludge and polymer.
  • Laydown Area: Area levelled and lined with a drainage layer and, where required, a geomembrane to collect filtrate.
  • Filling: Fill ports connected; fill height monitored against the manufacturer's maximum; flocculant dose controlled.
  • Filtrate Monitoring: Filtrate clarity and solids monitored; tubes inspected for seam or fabric distress during filling.

Manufacturing Standards

  • ASTM D7880 geotextile dewatering test (GDT)
  • ASTM D7701 hanging bag test
  • ASTM D4884 seam strength
  • Manufacturer filling guide
  • ISO 9001; fabric tested to ASTM D4595, D4884, D4751, D4491, D5261, D4355

Documents

CATEGORY GUIDEPDF DOCUMENT

Product Selection Guide

Compare performance properties across the entire category hierarchy before specifying.

View guides
INSTALLATIONPDF DOCUMENT

Installation & Method Statement

Standard deployment procedures, installation specifications, and field application method statements.

QUALITY CHECKLISTREQUEST ON DEMAND

QA/QC Site Checklist

Field quality control procedures, inspection checklists, and testing standards to verify installation integrity.

TECHNICAL SPECREQUEST ON DEMAND

Technical Data Sheet (TDS)

Guaranteed minimum average roll values (MARV) and material testing properties.

ACCESSORIES GUIDEREQUEST ON DEMAND

Chemical Resistance / Accessories Guide

Chemical compatibility matrix and list of auxiliary materials needed for installation.

Projects Using GEOTUBE® Dewatering Tubes

Case studies and reference projects for GEOTUBE® Dewatering Tubes will be published shortly. Contact our technical team for reference projects across Africa.

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